Equipment Status

 

 

 

Project Equipment Status Summary

Sys

Name

Physical

Electrical

Control

Loop-Check

 

 

 

 

 

 

6

Munition Queuing System

Offline

Offline

Offline

Offline

7

Fixture Transfer System

Offline

Offline

Offline

Offline

12

Fixtures/Fixture Drying

Complete

Complete

Complete

Complete

13

Munition Transport System

Complete

Complete

Complete

Complete

14

Cryobath

Complete

Complete

Complete

Complete

15

Press Munition Loader Robot

Complete

Complete

Complete

Compete

16

Cryofracture Press

Complete

Complete

Complete

Complete

17

Debris Discharge

Complete

Complete

Complete

Complete

18

Debris Separation System

Complete

Complete

Complete

Complete

19

In-process Deactivation

Complete

Complete

Complete

Complete

22

Drum and Packaging System

Complete

Complete

Complete

Complete

24

Debris Transport System

Complete

Complete

Complete

Complete

27

Positive Feed System

Complete

Complete

Complete

Complete

31

Electrical Distribution

Complete

Complete

Complete

Complete

 

Diesel Generator

Complete

Complete

Complete

Complete

32

Process Air

Complete

Complete

Complete

Complete

35

Dust and Emission Collection

Complete

Complete

Complete

Complete

40

Control System

Complete

Complete

Complete

Complete

 

Control Room

Complete

Complete

Complete

Complete

 

CCTV System

Complete

Complete

Complete

Complete

 

APE-1236 RKS Integration

Complete

Complete

Complete

Complete

 

Detonation Detection System

Complete

Complete

Complete

Complete

45

Hardwired Protection System

Complete

Complete

Complete

Complete

 


 

Plant Operational Status

Mode

Name

Tested

Cryo

Tested

PDWC

 

 

 

 

0

Initialization

Tested

Not required

1

Reset

Tested

Not required

2

Startup

Tested

Not required

3

Automatic Operations

Tested

Not required

7

Terminate Operations

Tested

Not required

8

Emergency Stop

Tested

Not required

10

Run full drums out

Tested

Not required

11

Run shuttle boxes out

Tested

Not required

20

Control System Shutdown

Tested

Not required

21

Control System Termination

Tested

Not required

 

 

 

 

- - - -

Hold/Continue

Tested

Not required

- - - -

Repeat PFS Operation

Retest

Not required

- - - -

Dump all 8 shuttle boxes

Tested

Not required

- - - -

Move 7 shuttle boxes

Retest

Not required

- - - -

LN2 fast Fill

Retest

Not required

- - - -

Pre soak operations

Retest

Not required

 

 

 

 

- - - -

Kill processors

Retest

Not required

 


 

 

 

Robot Download Equipment Status

Sys

Name

Physical

Electrical

Control

Loop-Check

 

 

 

 

 

 

2

HPU

Offline

Offline

Offline

Offline

 

HPU Piping

Offline

Offline

Offline

Offline

 

Projectile Handling System

Offline

Offline

Offline

Offline

 

    Projectile Input Station

Offline

Offline

Offline

Offline

 

    Projectile Handling Robot

Offline

Offline

Offline

Offline

 

    Cryobath Station

Offline

Offline

Offline

Offline

 

    Ogive/Base Plate Removal

Offline

Offline

Offline

Offline

 

    Projectile Holding Station

Offline

Offline

Offline

Offline

 

    Rework Station

Offline

Offline

Offline

Offline

 

    Tooling Storage Station

Offline

Offline

Offline

Offline

 

    Munition Transfer Conveyor

Offline

Offline

Offline

Offline

3

Munition Handling System

Offline

Offline

Offline

Offline

 

    Mine Handling Robot #1

Offline

Offline

Offline

Offline

 

    Mine Handling Robot #2

Offline

Offline

Offline

Offline

 

    Mine Processing Station

Offline

Offline

Offline

Offline

 

 

 


 

 

 

Munitions Processed

Munition Item

Processed

Total

Date

Comments

 

 

 

 

 

ADAM QA

110

110

Oct 4

Process startup – small changes  required

ADAM QA

182

292

Oct 16

Process operations – small changes required

ADAM QA

783

1075

Oct 17

Process operations – good run

ADAM QA

303

1378

Oct 18

Process operations – small fixes

ADAM QA

1286

2664

Oct 19

Process operations – good run with changes required

ADAM QA

54

2718

Oct 24

Process operations – not the best run with some equipment modifications required

None

0

0

Nov 6

Run in air – good run

None

0

0

Nov 7 2007

Run in air – ready to transition to ADAM QA but problems with tilt table

None

0

0

Nov 8 2007

Processed drum 1 out of 16

None

0

0

Nov 9 2007

Processed drum 2, 3, & part of 4 out of 16

ADAM QA

306

3024

Nov 26 2007

Process operations – good run with ADAM QA

ADAM QA

210

3234

Nov 27 2007

Process operations – good run with ADAM QA until induction heater system failure

ADAM QA

915

4149

Jan 8 2008

Excellent run with ADAM QA Mines

ADAM QA

600

4749

Jan 9 2008

Excellent run with ADAM QA Mines

ADAM QA

1200

5949

Jan 10  2008

Excellent run with ADAM QA Mines

ADAM QA

540

6489

Mar 13 2008

Excellent run with ADAM QA Mines

 

 

 

 

 

ADAM AP

1

1

Mar 13 2008

Excellent run with one ADAM AP Mine

ADAM AP

45

46

Mar 17 2008

Excellent run with ADAM AP Mines

ADAM AP

112

158

Mar 19 2008

Excellent run with ADAM AP Mines

ADAM AP

606

764

Mar 26 2008

Good run with ADAM AP Mines – one event

ADAM AP

1026

1790

Mar 29 2008

Good run with ADAM AP Mines – one event

ADAM QA

460

 

June 9 2009

Good run

ADAM QA

419

 

June 10 2009

Good run

ADAM AP

72

 

June 10 2009

Good run

ADAM AP

827

899

June 11 2009

Good run – tilt table problem

ADAM AP

888

1787

June 12 2009

Excellent Run

ADAM AP

1,235

3022

July 21 2009

Excellent Run

ADAM AP

354

3375

July 22 2009

Valve malfunctioned after one event